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| Modular Cast-in-place Aluminum Formwork features serialized modular structure and high-rigidity aluminum alloy material to match the industrialized construction of modern buildings.It realizes integrated forming of shear walls, beams and slabs, cuts construction waste and accelerates the overall progress of mass housing and commercial building projects. | |||||||||
Modular cast-in-place aluminum formwork is a new modular concrete support system adapted to modern industrial building construction. Manufactured from 6-series aviation-grade architectural aluminum alloy extruded under high temperature, the formwork adopts standardized modular design to enable rapid on-site assembly, precise jointing and integral structural forming.
Integrating high strength, light weight, outstanding durability, recyclability and fair-faced concrete forming performance, this aluminum formwork system is widely applied to high-rise residential buildings, indemnificatory housing, apartments, commercial complexes and other modern constructions. It supports one-time integral casting of shear walls, load-bearing beams & columns, floor slabs, door and window openings and irregular joints with high forming precision and favorable construction tolerance.
The whole system eliminates post-casting plastering and repairing, generates minimal construction waste and ensures stable construction progress. It effectively shortens construction periods and guarantees engineering quality, serving as core alternative building materials for mass housing projects and prefabricated buildings to boost efficiency and control costs.
Item | Detailed Standard Specifications |
Raw Material | 6061-T6 / 6063 high-strength architectural aluminum alloy profiles, featuring excellent oxidation resistance and impact resistance, free from bending and deformation under load |
Panel Thickness | 4mm, 4.5mm, 5mm thick solid panels, selectable according to building floor height and concrete casting load |
Profile Structure | Integrally extruded panels with built-in reinforcing ribs to improve resistance against concrete lateral pressure |
Applicable Floor Height | 2.8m-3.2m for conventional residential buildings; customized production available for super high-rises and special non-standard floor heights |
Turnover Performance | Over 150 times theoretically; 80–120 times on normal construction sites |
Assembly Method | Quick assembly with pins and wedges, modular combination |
Molding Effect | Fair-faced concrete surface, flat and vertical |
Applicable Projects | High-rise residences, resettlement housing, commercial buildings, prefabricated buildings |
1. High turnover rate and residual value reduce long-term costs of mass projects
Aluminum alloy features excellent corrosion resistance, impact resistance and fatigue resistance, resisting damage and deformation under complex site conditions. The complete set of formwork can be reused across different buildings and projects and retains high recycling value after project completion. Compared with timber formwork and steel-frame wood formwork, it greatly cuts material costs for continuous large-scale development projects with prominent comprehensive economic benefits.
2. Modular assembly accelerates construction and shortens main structure schedule
All formwork is produced according to unified modulus with highly universal and interchangeable accessories. Construction crews can quickly master the operation; formwork erection, reinforcement and removal are simple and efficient. Fast integral casting reduces waiting intervals and gaps in cross construction, speeding up the progress of main structure works.
3. Fair-faced forming removes the whole plastering procedure
The aluminum formwork features smooth and compact surfaces with consistent dimensional accuracy. After concrete curing, walls and columns have even and smooth surfaces with regular outlines, reducing common surface defects such as honeycombing and pitting. The formed surface can be directly applied with putty and coatings, eliminating plastering works and saving labor and material costs.
4. Excellent structural rigidity avoids common casting defects
Integrally extruded formwork delivers strong bearing capacity and balanced overall rigidity to withstand lateral pressure during concrete pouring. It effectively prevents formwork expansion and displacement during construction. Tight panel joints block slurry leakage, solving quality problems including slurry seepage, staggered joints and surface defects of traditional formwork, and lowering follow-up repair expenses.
5. Lightweight & eco-friendly construction meets civilized site standards
Much lighter than steel formwork, the panels can be moved, aligned and assembled by single workers without large mechanical equipment. No wood scraps or massive construction waste are generated during construction, creating tidy sites with low dust emission, fully complying with green construction and civilized site acceptance specifications.
6. Customized design enables integral forming of irregular structures
Precise formwork design is carried out according to construction drawings. Special panels are customized for beam-column joints, bay windows, balconies, structural columns, door and window openings and other irregular positions to realize one-time integral casting of complex joints and enhance structural integrity.
1. Modular Cast-in-place Aluminum Formwork: Long service life, high turnover cycles and superior fair-faced forming effect without plastering. Recyclable formwork with stable residual value. Ideal for continuous high-rise developments, prefabricated buildings and large-scale standardized real estate projects, becoming the optimal long-term cost-saving solution.
2. Steel-frame Wood Formwork: Balanced overall performance with moderate initial procurement cost. Wood panels allow on-site cutting and adjustment for flexible structural adaptation. More suitable for medium & small real estate projects, commercial, municipal and industrial buildings with variable shapes.
3. Conventional Timber Formwork: Low initial investment yet weak strength, poor impact resistance and limited turnover times. Casting surfaces are prone to defects, resulting in continuous costs for repairing and panel replacement. Only applicable to small-scale short-term sporadic projects.
· Residential Buildings：High-rise & super high-rise commercial apartments, government indemnificatory housing, talent apartments and reconstruction residential buildings
· Commercial & Public Buildings：Urban commercial complexes, Grade A office buildings, cultural & tourism supporting facilities and industrial park supporting projects
· Standardized Prefabricated Projects：Mass standardized housing, prefabricated residential communities and integral cast-in-place construction projects
· Applicable Construction Positions：One-time integral casting for shear walls, load-bearing beams & columns, floor slabs, balconies, bay windows, elevator shafts, staircases, door and window openings and other structural components
Guangdong Corto Technology Co., Ltd. is a high-tech enterprise located in Guangzhou, the core city of the Guangdong-Hong Kong-Macao Greater Bay Area. We specialize in the design and manufacturing of new formwork for mid-rise buildings, high-rise climbing frame systems, high-rise climbing formwork systems, light and heavy building machines and other related products. Boasting leading R&D and design capabilities, sophisticated production techniques and a rigorous quality control system, our products have been widely applied in numerous key projects across the country, including super high-rise landmarks and large-scale commercial complexes. Representative projects include KK100 in Shenzhen, Tianjin CTF Finance Centre, Guangzhou West Tower, Chongqing Vanke Land & Sea International Center, Xi'an Silk Road International Center and Chengdu China Overseas Tianfu Center. Our product quality and on-site performance have earned high recognition from the industry and general contractors.
Guangdong Corto Technology Co., Ltd. is a high-tech enterprise located in Guangzhou, the core city of the Guangdong-Hong Kong-Macao Greater Bay Area. We specialize in the design and manufacturing of new formwork for mid-rise buildings, high-rise climbing frame systems, high-rise climbing formwork systems, light and heavy building machines and other related products. Boasting leading R&D and design capabilities, sophisticated production techniques and a rigorous quality control system, our products have been widely applied in numerous key projects across the country, including super high-rise landmarks and large-scale commercial complexes. Representative projects include KK100 in Shenzhen, Tianjin CTF Finance Centre, Guangzhou West Tower, Chongqing Vanke Land & Sea International Center, Xi'an Silk Road International Center and Chengdu China Overseas Tianfu Center. Our product quality and on-site performance have earned high recognition from the industry and general contractors.
Guangdong Corto Technology Co., Ltd. is a high-tech enterprise located in Guangzhou, the core city of the Guangdong-Hong Kong-Macao Greater Bay Area. We specialize in the design and manufacturing of new formwork for mid-rise buildings, high-rise climbing frame systems, high-rise climbing formwork systems, light and heavy building machines and other related products. Boasting leading R&D and design capabilities, sophisticated production techniques and a rigorous quality control system, our products have been widely applied in numerous key projects across the country, including super high-rise landmarks and large-scale commercial complexes. Representative projects include KK100 in Shenzhen, Tianjin CTF Finance Centre, Guangzhou West Tower, Chongqing Vanke Land & Sea International Center, Xi'an Silk Road International Center and Chengdu China Overseas Tianfu Center. Our product quality and on-site performance have earned high recognition from the industry and general contractors.
Guangdong Corto Technology Co., Ltd. is a high-tech enterprise located in Guangzhou, the core city of the Guangdong-Hong Kong-Macao Greater Bay Area. We specialize in the design and manufacturing of new formwork for mid-rise buildings, high-rise climbing frame systems, high-rise climbing formwork systems, light and heavy building machines and other related products. Boasting leading R&D and design capabilities, sophisticated production techniques and a rigorous quality control system, our products have been widely applied in numerous key projects across the country, including super high-rise landmarks and large-scale commercial complexes. Representative projects include KK100 in Shenzhen, Tianjin CTF Finance Centre, Guangzhou West Tower, Chongqing Vanke Land & Sea International Center, Xi'an Silk Road International Center and Chengdu China Overseas Tianfu Center. Our product quality and on-site performance have earned high recognition from the industry and general contractors.
