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| Developed for high-rise and infrastructure vertical construction, the Hydraulic Self-Climbing Formwork System relies on wall anchoring components and synchronized hydraulic actuators to realize integral self-climbing without external lifting equipment. | |||||||||
The hydraulic climbing formwork system is heavy-duty mechanized intelligent construction equipment specially developed for vertical high-rise concrete structures. It is widely applicable to super high-rise building core tubes, road & bridge high piers, giant tower columns, chimneys, cooling towers and other ultra-high special-shaped structures.
Centered on hydraulic synchronous power units, the complete system relies on pre-embedded load-bearing components in walls and precise guide rails for attached load bearing, realizing integrated synchronous self-climbing of formwork system, working platforms and fully enclosed protective frames. No tower crane hoisting and transportation, no manual layer-by-layer assembly and disassembly of frames and formworks are required. The whole process adopts automatic mechanized operation, featuring large structural bearing capacity, outstanding overall stability and extremely high safety factor at height.
With advantages of high-rigidity forming, multi-process cross construction and high mechanization, it has become a mainstream high-end vertical construction system for super high-rise buildings, large road & bridge projects and special high-rise engineering works.
· Driving Mode: Synchronous jacking by intelligent hydraulic cylinders, stable controllable constant speed with strong synchronism; supports single-point fine adjustment and integrated linkage climbing
• Main Structure Material: Thickened high-strength steel plates and national standard steel frames with anti-corrosion coating or hot-dip galvanized surface treatment, weather-resistant, durable and resistant to rust and deformation
• Working Platform Configuration: Multi-layer three-dimensional working platforms integrating functions of steel bar binding, concrete pouring, maintenance and inspection for phased full-process construction
• Attached Load-Bearing Mode: Pre-embedded special load-bearing parts plus guide rail attached load-bearing structure for uniform load transmission and stable & safe attachment at height
• Applicable Structure Types: Super high-rise core tubes, bridge high piers, thin-walled piers, main tower cylinders, hyperbolic and all kinds of special-shaped high-rise structures
• Climbing Control Mode: Supports integrated synchronous climbing and sectional zoned climbing with accurately controllable strokes, adapting to complex construction conditions
• Casting Forming Quality: High-rigidity pressure-resistant steel formwork design delivers vertical and neat walls & piers with standard sharp edges, free of mortar leakage and staggered joints
1. Fully Automatic Hydraulic Operation Cuts Labor & Mechanical Resources Dramatically
Equipped with an intelligent hydraulic synchronous control system, the equipment realizes one-click integrated climbing and fully automatic operation throughout construction. It eliminates dependence on tower cranes and truck-mounted cranes, greatly reduces machine shift occupation and manpower for high-altitude assembly & disassembly, and effectively lowers project machinery and labor costs.
2. Ultra-High Rigidity Steel Structure Ensures Deformation-Free Large-Area Casting with Zero Mortar Leakage
The integrated heavy steel frame matches thickened steel panels, delivering exceptional overall rigidity and lateral pressure resistance. Under high pressure from continuous large-area concrete pouring for tall walls and high piers, the formwork resists bulging, expansion and displacement. Precise joint fit fundamentally eliminates common quality defects such as mortar leakage, surface honeycombing and staggered joints, achieving ultra-high structural forming precision.
3. Multi-Layer Three-Dimensional Working Platform Boosts Efficiency via Multi-Process Cross Construction
The system integrates multi-functional layered platforms allowing simultaneous steel bar binding, formwork adjustment, concrete pouring, wall maintenance and safety inspection. Multi-trade three-dimensional cross construction breaks the limitation of single-process traditional construction and significantly shortens the overall construction period of vertical structures.
4. Fully Enclosed Three-Dimensional Protection Eliminates High-Altitude Hazards to High Standards
The complete machine is equipped with enclosed safety nets, anti-slip foot plates, fall arrest bottom brackets and limit protection structures to build an all-round safety barrier for high-altitude operations. It effectively prevents falling objects and personnel slips, with safety configurations fully complying with safety & civilized construction acceptance standards for key projects such as super high-rises and extra-large bridges.
5. Excellent Adaptability Supports Customized Solutions for Complex Special-Shaped Projects
Flexibly compatible with various unconventional high-rise structures including rectangular, circular, arc, hyperbolic and variable cross-section designs. One-on-one customized structural schemes are available for special-shaped bridge piers, curved core tubes and gradient structures to suit all key and difficult special engineering works.
6. Durable Steel Structure with High Reusability Delivers Outstanding Cost Performance for Large Projects
Constructed of heavy steel components, the full set of equipment features impact resistance, abrasion resistance and long service life. It can be recycled across multiple projects with stable residual value. For super high-rises, large bridge clusters and mass high-rise projects, it boasts far superior long-term comprehensive construction cost advantages over traditional formwork systems.
· Hydraulic Climbing Formwork (Exclusive for Core Tubes & High Piers): An integrated heavy steel formwork system with built-in casting formworks and hydraulic climbing units. It is specially designed for forming vertical high-rise concrete structures, targeting tall, large and heavy vertical engineering works.
· Intelligent Attached Lifting Scaffold (Exclusive for External Wall Protection): Merely a safety protection working frame for building facades without concrete casting function. It only serves as external wall protection and personnel access, and does not participate in concrete forming.
· Aluminum Alloy Formwork (Exclusive for Main Structure of Residential Buildings):A lightweight modular formwork system focused on standardized rapid pouring of beams, slabs, shear walls and conventional vertical structures of high-rise residential buildings, applicable to standard floors of mass commercial residential developments.
1.Special Road & Bridge Engineering: High piers of highway & high-speed railway bridges, cable-stayed bridge main towers, thin-walled piers, gradient piers and large vertical pier structures
2.Super High-Rise Building Construction: Urban super high-rise landmark buildings, office building core tubes, vertical tall walls of large commercial complexes and prefabricated super high-rise main building structures
3. Industrial Special Structures: Thermal power plant chimneys, cooling towers, wind turbine towers, giant vertical industrial high-rise structures and special hyperbolic construction projects
Guangdong Corto Technology Co., Ltd. is a high-tech enterprise located in Guangzhou, the core city of the Guangdong-Hong Kong-Macao Greater Bay Area. We specialize in the design and manufacturing of new formwork for mid-rise buildings, high-rise climbing frame systems, high-rise climbing formwork systems, light and heavy building machines and other related products. Boasting leading R&D and design capabilities, sophisticated production techniques and a rigorous quality control system, our products have been widely applied in numerous key projects across the country, including super high-rise landmarks and large-scale commercial complexes. Representative projects include KK100 in Shenzhen, Tianjin CTF Finance Centre, Guangzhou West Tower, Chongqing Vanke Land & Sea International Center, Xi'an Silk Road International Center and Chengdu China Overseas Tianfu Center. Our product quality and on-site performance have earned high recognition from the industry and general contractors.
Guangdong Corto Technology Co., Ltd. is a high-tech enterprise located in Guangzhou, the core city of the Guangdong-Hong Kong-Macao Greater Bay Area. We specialize in the design and manufacturing of new formwork for mid-rise buildings, high-rise climbing frame systems, high-rise climbing formwork systems, light and heavy building machines and other related products. Boasting leading R&D and design capabilities, sophisticated production techniques and a rigorous quality control system, our products have been widely applied in numerous key projects across the country, including super high-rise landmarks and large-scale commercial complexes. Representative projects include KK100 in Shenzhen, Tianjin CTF Finance Centre, Guangzhou West Tower, Chongqing Vanke Land & Sea International Center, Xi'an Silk Road International Center and Chengdu China Overseas Tianfu Center. Our product quality and on-site performance have earned high recognition from the industry and general contractors.
Guangdong Corto Technology Co., Ltd. is a high-tech enterprise located in Guangzhou, the core city of the Guangdong-Hong Kong-Macao Greater Bay Area. We specialize in the design and manufacturing of new formwork for mid-rise buildings, high-rise climbing frame systems, high-rise climbing formwork systems, light and heavy building machines and other related products. Boasting leading R&D and design capabilities, sophisticated production techniques and a rigorous quality control system, our products have been widely applied in numerous key projects across the country, including super high-rise landmarks and large-scale commercial complexes. Representative projects include KK100 in Shenzhen, Tianjin CTF Finance Centre, Guangzhou West Tower, Chongqing Vanke Land & Sea International Center, Xi'an Silk Road International Center and Chengdu China Overseas Tianfu Center. Our product quality and on-site performance have earned high recognition from the industry and general contractors.
Guangdong Corto Technology Co., Ltd. is a high-tech enterprise located in Guangzhou, the core city of the Guangdong-Hong Kong-Macao Greater Bay Area. We specialize in the design and manufacturing of new formwork for mid-rise buildings, high-rise climbing frame systems, high-rise climbing formwork systems, light and heavy building machines and other related products. Boasting leading R&D and design capabilities, sophisticated production techniques and a rigorous quality control system, our products have been widely applied in numerous key projects across the country, including super high-rise landmarks and large-scale commercial complexes. Representative projects include KK100 in Shenzhen, Tianjin CTF Finance Centre, Guangzhou West Tower, Chongqing Vanke Land & Sea International Center, Xi'an Silk Road International Center and Chengdu China Overseas Tianfu Center. Our product quality and on-site performance have earned high recognition from the industry and general contractors.