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| Specially designed for super high-rise landmark buildings, Heavy-Duty Intelligent Top-Driven Formwork Building Machine features top-driven hydraulic synchronous lifting and integrated steel formwork system for autonomous, safe and high-precision core tube construction in extreme high-altitude environments. | |||||||||
The heavy-duty intelligent top-driven formwork building machine, generally known in the industry as the super high-rise integral top formwork system, is a heavy-duty high-end intelligent formwork construction system tailor-made for super high-rise landmarks over 300 meters, giant core tubes and large urban complexes.
Centered on a long-span heavy steel truss bearing platform, the equipment integrates large-tonnage synchronous hydraulic jacking power units, standardized steel formworks for core tubes, layered three-dimensional working hanging frames, fully enclosed high-altitude protection structures, and intelligent sensor monitoring & control systems. It realizes synchronous autonomous jacking of four integrated components: formworks, frame bodies, platforms and protective structures.
Breaking construction bottlenecks of traditional super high-rise construction such as segmented formwork erection, tower crane material transportation and repeated assembly & disassembly, the machine only requires one-time integral assembly on the ground floor and climbs floor by floor automatically. Boasting high load capacity, ultra-high rigidity and full mechanized operation, it supports synchronous three-dimensional cross construction of multiple trades and perfectly adapts to harsh super-high altitude conditions with strong winds and heavy loads. It serves as the core standard heavy equipment for safe, ultra-fast and high-quality construction of modern super high-rise landmark projects.
1. Long-span heavy steel truss main bearing platform (core load-bearing component of the whole machine)
2. Multi-point large-tonnage synchronous hydraulic jacking drive system
3. Complete set of standardized steel formworks dedicated to super high-rise core tubes
4. Structural system integrating wall attachment anchoring, vertical support and load relief
5. Multi-layer three-dimensional working hanging frame + fully enclosed high-altitude safety protection system
6. Integrated intelligent electric control system, real-time stress monitoring, tilt limit and safety early warning assembly
7. Auxiliary integrated facilities: material storage platforms, construction curing equipment and small mechanized auxiliary devices
• Applicable Project Types: 300-meter-level super high-rise landmarks, urban ultra-high complexes, giant steel structure core tubes, national key construction projects
• Jacking Mode: Multi-point linked synchronous hydraulic jacking, supporting single-point fine-tuning and balanced integral lifting with high synchronization precision
• Bearing Structure Performance: Integrated heavy truss structure with wide span and high load limit, capable of bearing loads from simultaneous multi-process construction over large areas
• Main Material Standard: National standard heavy section steel and thickened high-strength steel plates with integral anti-corrosion and rust-proof treatment, resistant to high-altitude weathering and wind pressure deformation
• Formwork Structure Form: Integrated assembly of platform, frame and formwork without scattered separate components, delivering outstanding structural integrity
• Intelligent Control System: Centralized one-touch electric control equipped with automatic limit protection, real-time data monitoring, self-fault detection and safety self-locking functions
• Construction Operation Mode: Multi-layer three-dimensional working surfaces enabling parallel cross construction of steel bar binding, formwork installation, concrete pouring and curing
• Structural Adaptability: Compatible with various complex vertical structures including rectangular, special-shaped, gradient and giant ultra-high core tubes
1. Ultra-High Load & Rigid Structure Adapts to Extreme High-Altitude Working Conditions
The whole machine adopts integrated heavy truss forming technology featuring exceptional structural rigidity, excellent lateral pressure resistance and superior wind resistance. It withstands strong wind pressure and heavy construction loads at super high altitudes without shaking or deformation, fundamentally eliminating structural safety risks during ultra-high-rise construction and complying with stringent construction standards for landmark buildings.
2. Integrated Top Formwork Greatly Shortens Super High-Rise Construction Period
Abandoning the outdated mode of segmented formwork disassembly and frequent tower crane transportation, the platform and formworks are integrated as a whole and climb synchronously. A single assembly serves the entire construction process with highly simplified procedures, drastically cutting idle waiting time. It acts as a core solution to accelerate construction progress and ensure premium quality for super high-rise main structures.
3. Full Mechanized Operation Reduces High-Risk Construction Hazards
Relying on the fully automatic hydraulic jacking system, mechanical power replaces manual high-altitude assembly, disassembly and material handling. It sharply reduces outdoor high-altitude labor exposure and effectively lowers safety risks such as falls and object strikes, meeting super-grade safety control requirements for key super high-rise projects.
4. Multi-Layer Three-Dimensional Construction Boosts Efficiency via Parallel Multi-Process Operations
The scientifically layered three-dimensional working platforms provide independent non-interfering work zones for different trades, allowing simultaneous execution of multiple construction procedures. It maximizes vertical construction space utilization, ensures smooth progress of main structure construction and guarantees on-time milestone delivery of super high-rise projects.
5. Fully Enclosed Protection System Complies with Green & Smart Site Standards
The full-enclosed steel plate barrier suppresses high-altitude dust and construction noise while eliminating risks of falling objects. The construction site remains neat and unified without piled scattered consumables, easily passing high-standard assessments for civilized, green and smart construction sites and elevating the overall construction image of landmark projects.
6. Standardized Steel Formworks Deliver Ultra-High Structural Forming Precision
Custom high-strength standardized steel formworks feature precise joints and balanced overall rigidity to resist extreme lateral pressure from concrete pouring. The cast walls are vertical and flat with neat edges and lines, minimizing later polishing, repairing and leveling work to achieve qualified forming quality in one single pour.
7. Full-Coverage Intelligent Monitoring Ensures Controllable & Safe Equipment Operation
Equipped with multiple intelligent protection modules including stress sensors, tilt monitoring, synchronization difference tracking, overload alarms and power-off self-locking functions. Real-time visualized data monitoring provides instant early warning and automatic locking upon abnormalities, enabling monitorable, traceable and predictable equipment operation.
8. High Reusability of Heavy Equipment Delivers Outstanding Cost Performance for Large-Scale Projects
The robust heavy steel structure suffers minimal wear with a long service life and can be recycled across multiple super high-rise projects. Ideal for long-term deployment in batch landmark projects undertaken by large construction groups and central SOE general contractors, it offers superior long-term comprehensive construction costs.
Specially tailored for super high-rise urban landmarks, ultra-high office towers, large commercial complexes, giant steel structure core tubes and ultra-high buildings under urban renewal schemes.
Suitable for key construction projects undertaken by central SOEs and state-owned enterprises, high-standard smart construction demonstration projects and main structure construction of national key infrastructure super high-rises.
Guangdong Corto Technology Co., Ltd. is a high-tech enterprise located in Guangzhou, the core city of the Guangdong-Hong Kong-Macao Greater Bay Area. We specialize in the design and manufacturing of new formwork for mid-rise buildings, high-rise climbing frame systems, high-rise climbing formwork systems, light and heavy building machines and other related products. Boasting leading R&D and design capabilities, sophisticated production techniques and a rigorous quality control system, our products have been widely applied in numerous key projects across the country, including super high-rise landmarks and large-scale commercial complexes. Representative projects include KK100 in Shenzhen, Tianjin CTF Finance Centre, Guangzhou West Tower, Chongqing Vanke Land & Sea International Center, Xi'an Silk Road International Center and Chengdu China Overseas Tianfu Center. Our product quality and on-site performance have earned high recognition from the industry and general contractors.
Guangdong Corto Technology Co., Ltd. is a high-tech enterprise located in Guangzhou, the core city of the Guangdong-Hong Kong-Macao Greater Bay Area. We specialize in the design and manufacturing of new formwork for mid-rise buildings, high-rise climbing frame systems, high-rise climbing formwork systems, light and heavy building machines and other related products. Boasting leading R&D and design capabilities, sophisticated production techniques and a rigorous quality control system, our products have been widely applied in numerous key projects across the country, including super high-rise landmarks and large-scale commercial complexes. Representative projects include KK100 in Shenzhen, Tianjin CTF Finance Centre, Guangzhou West Tower, Chongqing Vanke Land & Sea International Center, Xi'an Silk Road International Center and Chengdu China Overseas Tianfu Center. Our product quality and on-site performance have earned high recognition from the industry and general contractors.
Guangdong Corto Technology Co., Ltd. is a high-tech enterprise located in Guangzhou, the core city of the Guangdong-Hong Kong-Macao Greater Bay Area. We specialize in the design and manufacturing of new formwork for mid-rise buildings, high-rise climbing frame systems, high-rise climbing formwork systems, light and heavy building machines and other related products. Boasting leading R&D and design capabilities, sophisticated production techniques and a rigorous quality control system, our products have been widely applied in numerous key projects across the country, including super high-rise landmarks and large-scale commercial complexes. Representative projects include KK100 in Shenzhen, Tianjin CTF Finance Centre, Guangzhou West Tower, Chongqing Vanke Land & Sea International Center, Xi'an Silk Road International Center and Chengdu China Overseas Tianfu Center. Our product quality and on-site performance have earned high recognition from the industry and general contractors.
Guangdong Corto Technology Co., Ltd. is a high-tech enterprise located in Guangzhou, the core city of the Guangdong-Hong Kong-Macao Greater Bay Area. We specialize in the design and manufacturing of new formwork for mid-rise buildings, high-rise climbing frame systems, high-rise climbing formwork systems, light and heavy building machines and other related products. Boasting leading R&D and design capabilities, sophisticated production techniques and a rigorous quality control system, our products have been widely applied in numerous key projects across the country, including super high-rise landmarks and large-scale commercial complexes. Representative projects include KK100 in Shenzhen, Tianjin CTF Finance Centre, Guangzhou West Tower, Chongqing Vanke Land & Sea International Center, Xi'an Silk Road International Center and Chengdu China Overseas Tianfu Center. Our product quality and on-site performance have earned high recognition from the industry and general contractors.
